COMPANY

GREY, NODULAR CAST IRON AND SPECIAL ALLOYS

In 2012 METAL GROUP began with the integration of foundries in the group, with the aim of providing a global service to its customers. METAL SMELTING has two production centers with different technologies, to be able to supply a wide range of materials, sizes and series:

METAL SMELTING I
- Grey, nodular cast iron and special alloys.
- Chemical moulding installation
Pieces up to 1.000 Kg in automatic line and up to 3.000 Kg in manual line.
- Short, medium and long series.

METAL SMELTING II
- Nodular cast iron.
- DISAMATIC (2 lines).
Pieces from 0,5 Kg to 15 Kg.
- Long series.

We develop our activity in the following sectors:
Wind Power
- Automotive industry
- Compressors
- Machinery
- Engines
- Valves
- Pumps, etc.

SEE PRODUCTION CENTRES
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FIRST LEVEL EQUIPMENT

PRODUCTION MEANS

PRODUCTION MEANS

METAL SMELTING as two production centers equipped with different technologies in order to be able to provide our customers the widest possible range of products. We have first class facilities in both centers, the main equipment:

METAL SMELTING I
1.  Automatic chemical moulding installation (flaskless types) for parts up to 1.000 Kg.
2.  Manual moulding installation for parts up to 3 Ton.
3.  Smelting platform with medium frequency induction furnaces of 4.5 tons/hour each.
4.  Automatic furnace loading and additives system.
5.  Shot blasting machine and deburring area.

METAL SMLETING II
1.  Two DISAMATIC lines.
2.  Induction medium frequency furnaces. 
3.  Core shop.
4.  Finishing area.
5.  Laboratory.

SEE MACHINERY


LIST GENERAL OF MACHINERY PDF file

PIECES FROM 0,5 TO 3.000 KG

FOR DIFFERENT SECTORS

PRODUCTS

METAL SMELTING manufactures a wide range of pieces, with a variety of sizes, materials, weights and series depending on the production center where manufacturing is located:

METAL SMELTING I 
Materials: 
Grey, Nodular cast iron and special alloys.
Technology: 
Chemical moulding installation (flaskless type).
Sizes and weight:  
- In the automatic moulding line are moulded parts up tp 1.000 Kg with a mould size (flaskless types) of 1.000x1.000x600 up to 2.000x1.800x1.200 mm. 
- In the manual moulding line are moulded parts from 1.000 Kg up to 4.000 Kg. 
Short, medium and long series

METAL SMELTING II
Materials: Nodular cast iron.
Technology: DISAMATIC.
Sizes and weight: Pieces from 0,5 Kg to 15 Kg.
Long series

LARGE PIECES

20 Kg - 3.000 Kg

SMALL PIECES

0,5 Kg - 15 Kg

QUALITY CONTROL

ALL KIND OF TESTING

QUALITY

In our facilities we are equipped with the most modern control equipment, as well as with our own internal laboratory, and if necessary we are also supported by Technological centers. It all allows us to perform any kind of test required by our customers. 

METAL GROUP has a compromise with the quality. The Company has implemented a fully integrated quality system which represents a commitment with our customers, our employees, the environment and the society
We are certified with:
ISO 9001:2000, ISO 14001:2004, OSHAS 18001:2008 e ISO TS 16949:2009, depending of the needs of our production centers, and  the requirements of our customers.

METAL GROUP has a compromise with the quality. The company is ISO 9001 certified. The Environmental Integrated Authorization has been achieved. It all supposes the use of the best available technologies in order to manufacture our products by using the most adequate process with aim of minimizing the occupational risk and environmental impact.

SEE CERTIFICATES
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PROCESS OPTIMIZATION

PRODUCT DEVELOPEMENT

ENGINEERING

METAL GROUP Engineering Department   was created with the aim of providing the best support to our customers.

Its activity is focused in:

1 • Leading the industrialization.
2 • Optimizing already implemented manufacturing process. 
3 • Helping our customers during the development of new products (simultaneous engineering).

 

METAL GROUP has a client oriented work system based on permanent training, improvements in quality, cooperation on product development and increases in added value.

METAL GROUP uses cutting-edge technologies for its processes and products and gets all the technological support it needs from its own Engineering Department and the technology centers it works with. We usually work with design programs as SOLID WORKS, CAM, CAD or CATIA, as well as simulation programs as QUICK CAST and Magma V5.

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CONTACT

METAL GROUP

CIF: B95741609

Barrio Astola nº46, 48220, Abadiano, Bizkaia

Tel.: +34 94 621 53 50 - Fax: +34 94 620 22 95

email: info@metalgroup.es

www.metalgroup.es

METAL PERFORMERS, S. A.

CIF: A48966162

Barrio Astola nº50, 48220, Abadiano, Bizkaia

Tel.: +34 94 621 53 50 - Fax: +34 94 620 22 95

email: info@metalperformers.com

www.metalperformers.com

METAL SMELTING, S. A.

CIF: A95559571

Pol. Ind. Arriandi, 101, F-SAPU-1, 48215, Iurreta

Tel.: +34 94 681 05 00 - Fax: +34 94 681 06 66

email: informacion@metalsmelting.es

www.metalsmelting.es

LOCATION OF ALL CENTERS